Request more information
Contact us for more information

Carbon Fiber Drill Box for the ExoMars Rover

The challenge

The project involved the structural analysis of the drill box, including both the composite outer enclosure and the internal mechanical components. The assembly was verified under the full range of mission load cases, including static loads associated with landing and drill operation, as well as dynamic launch loads represented by Power Spectral Density (PSD) acceleration spectra.

Our contribution

Throughout the project, we worked closely with both the mechanical design team and the composite manufacturing specialists to optimize the laminate lay-up and achieve the required structural performance while meeting mission requirements.

The drill box prototype was successfully validated through vibration testing on a shaker table. The experimental results showed excellent agreement with the finite element analysis (FEA) predictions, confirming the accuracy of the numerical model and the effectiveness of the design.

Gallery

CAE Analysis Software

Looking to integrate Virtual Prototyping into your engineering workflow?

Discover our range of CAE software solutions and expert mentoring services. Our specialists will help you select the solution that best fits your needs and ensure its successful integration into your product development process. Contact us today for a free technical assessment.

View all software
SmartCAE - Roof Crush Simulation for Supercars and Hypercars

Roof Crush Simulation for Supercars and Hypercars

SmartCAE contributed to the design of carbon fiber roofs for high-performance sports cars by simulating roof crush tests.

SmartCAE - Optimization of the Carbon Fiber Monocoque Layup for a Supercar

Optimization of the Carbon Fiber Monocoque Layup for a Supercar

SmartCAE managed the entire process, from fine-tuning the computational model to defining optimized layup solutions that could be directly compared with one another.

SmartCAE - Optimization of a Reciprocating Compressor Connecting Rod

Optimization of a Reciprocating Compressor Connecting Rod

SmartCAE developed a detailed finite element model of the connecting rod assembly to predict its structural response under representative service conditions.